In Simple Words
Imagine a fire starting in an office wastebasket, but employees are forbidden from using a fire extinguisher without a signed memo from a traveling chief executive; by the time the memo arrives, the entire building has burned down.
Research question
When plant managers lack localized decision-making authority, routine operational issues trigger severe productivity losses. Minor equipment breakdowns persist because purchase approval requests must navigate slow, centralized owner hierarchies.
Participants
Large Indian textile manufacturing plants in the BEMMR field project.
Study Design
Direct field observation of plant operations, maintenance approval flows, and equipment downtime.
Results
Equipment failures (such as broken textile lifts and trolleys) caused sustained productivity drops because local plant managers lacked purchasing authority to buy replacement parts, requiring long delays while traveling owners were contacted.
Takeaway
Implement localized operational budgets that empower plant managers to immediately purchase critical maintenance parts without upper-management pre-approval.